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Case study 08 / Mining, bauxite residue

An operator was paying to store its bauxite waste. Honeycomb costed it into a financeable plant.

A mining operator's red-mud residue sat on the books as a disposal cost. Honeycomb built the market and processing case, staged the path from pilot to demonstration plant, and removed an unverified claim before anything went to investors.

US$2-3Mpilot stage costed
10,000 tpaphase-one demonstration plant scoped
US$18-20Mdemonstration-plant capital
1unverified claim removed

What Honeycomb did

Built the commercial case

Honeycomb mapped the end markets and processing route that gave the residue commercial value, then put real capital figures against each stage.

Staged the capital to proof

A US$2-3M test programme came first, with a 10,000 tpa demonstration plant only after it worked.

Removed an unverified claim

An earlier draft relied on an unverified relationship with a major aluminium group. Honeycomb rebuilt the analysis without that dependency.

The shift

Costed as a commercial processing opportunity

Before: Residue treated as a remediation cost

A pilot, then a 10,000 tpa demonstration plant

Before: A single-step build assumed

Costed: US$2-3M pilot, US$18-20M plant

Before: Opportunity described in words

Outcome

The operator could take its waste stream to a financier as a costed plant, with nothing in the analysis it could not stand behind.

An anonymised example of work done with Honeycomb. Figures describe this case and are not a general performance guarantee.

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